Falcon Exit Device Push Bar Dogging Hold Down Kit for 1690/1790/2390

Description

Product Overview

The Falcon 1690/1790/2390 Exit Device Push Bar Dogging Hold Down Assembly Kit is a precision‑engineered component designed to enhance the performance of commercial exit devices. Manufactured by Falcon Doromatic, the kit includes a hardened steel push bar, dogging mechanism, and hold‑down brackets that work together to provide reliable latch engagement and release. Each part is forged from high‑grade steel that meets industry standards for strength, corrosion resistance, and long‑term durability. The kit’s dimensions—4.76 × 2.24 × 1.93 inches—allow it to fit seamlessly into the existing frame of the 1690, 1790, and 2390 models without requiring extensive modifications. With a weight of just 3.84 ounces, the assembly is lightweight yet robust, ensuring smooth operation under frequent use while minimizing wear on door hardware.

Installation of the Falcon push bar kit is straightforward, thanks to pre‑drilled mounting holes and a clear, step‑by‑step instruction sheet that guides installers through every stage of the process. The design incorporates a self‑locking dogging feature that prevents accidental release of the latch, enhancing security in high‑traffic areas such as office lobbies, schools, and retail stores. The hold‑down assembly distributes force evenly across the door frame, reducing stress on hinges and extending the lifespan of the entire door system. Additionally, the kit’s finish is treated with a corrosion‑resistant coating that protects the steel components from humidity, chemicals, and everyday wear, ensuring a pristine appearance even after years of operation.

Falcon’s push bar kit complies with ANSI/BHMA A156.4 standards for exit devices, guaranteeing that the assembly meets the rigorous performance criteria required for commercial applications. The engineering process incorporates finite‑element analysis to optimize stress distribution across the bar and dogging components, reducing the likelihood of deformation under heavy use. Moreover, the kit is finished with a powder‑coat layer that not only enhances aesthetic appeal but also adds an extra barrier against scratches and environmental exposure. This combination of precise engineering and protective finishing ensures that the product delivers consistent performance throughout its service life, even in demanding environments such as hospitals, schools, and high‑traffic retail corridors.

The kit’s components are engineered to align precisely with the mounting points of the 1690, 1790, and 2390 exit devices, eliminating the need for custom brackets or adapters. The push bar measures 4.76 inches in length, 2.24 inches in width, and 1.93 inches in height, providing a low profile that integrates discreetly into the door edge while maintaining a strong mechanical advantage. The dogging arm features a 0.75‑inch travel range, offering a tactile feedback that signals the latch is securely engaged. All hardware is supplied with stainless‑steel screws and anchors, ensuring a corrosion‑free connection that can withstand the rigors of daily operation in diverse climates.

Each push bar dogging hold down assembly undergoes a rigorous 10,000‑cycle endurance test that simulates the high‑frequency usage typical of commercial entrances. During testing, the unit is subjected to repeated push and release actions while exposed to temperature extremes ranging from -20 °C to 60 °C, verifying reliable performance under both cold and hot conditions. The kit also meets UL 294 standards for electronic access control compatibility, allowing it to be integrated with optional electronic locking systems if future upgrades are desired. These comprehensive evaluations guarantee that the product delivers consistent functionality, safety, and durability throughout its operational lifespan.

The push bar dogging kit can be paired with a range of complementary Falcon accessories, such as the optional electronic strike plate and magnetic latch reinforcement. When combined, the exit device can be integrated into advanced access control systems, enabling timed egress, audit logging, and remote monitoring. The modular design allows building managers to upgrade or modify door hardware without replacing the entire assembly, offering flexibility and cost savings over the building’s lifecycle. Additionally, the push bar’s ergonomic curvature reduces hand fatigue for users who frequently operate the door, contributing to a more comfortable and efficient environment.

Environmental impact is minimized through the use of recyclable steel and a low‑VOC powder‑coat process that reduces emissions during manufacturing. The product’s long service life further contributes to sustainability by decreasing the frequency of replacements, thereby lowering material consumption and waste generation. Falcon’s commitment to eco‑friendly practices aligns with corporate responsibility goals and supports customers seeking green building certifications.

The kit’s mounting hardware includes both left‑hand and right‑hand configurations, allowing installers to adapt the push bar to the door swing direction without additional parts. Adjustable screw slots provide fine‑tuning of the bar’s position, ensuring optimal clearance with the door frame and preventing binding. This flexibility simplifies the installation process for a variety of door orientations, making the Falcon push bar dogging kit a versatile solution for both left‑opening and right‑opening commercial doors.

Usage

The Falcon push bar dogging hold down kit is ideally suited for a wide range of commercial door applications where reliable egress and controlled entry are essential. In office environments, the kit provides a smooth, one‑handed push‑to‑open action that complies with fire safety codes while maintaining a professional aesthetic. Educational facilities benefit from the kit’s durability, as the hardened steel components withstand the frequent use typical of classroom doors and hallway traffic. Retail establishments appreciate the low‑maintenance design, which reduces the need for regular adjustments and keeps doors operating quietly throughout the day. The kit also performs well in healthcare settings, where hygienic surfaces and easy cleaning are critical, because the smooth steel finish resists grime buildup and can be sanitized with standard cleaning agents.

In hospitality venues, the push bar kit enables staff and guests to navigate corridors quickly while maintaining compliance with fire safety regulations. The smooth operation reduces the effort required to open heavy doors, which is especially beneficial for individuals with limited mobility. Restaurants and cafés appreciate the silent action of the push bar, as it minimizes noise in dining areas while still providing a secure latch that can be released instantly in an emergency. For warehouse facilities, the robust steel construction withstands the impact of frequent door swings caused by loading equipment, ensuring that the exit device remains functional without frequent adjustments.

Routine maintenance of the push bar dogging kit is simple, requiring only periodic inspection of the moving parts and occasional lubrication with a non‑corrosive grease to preserve smooth operation. The smooth steel surfaces can be wiped clean with a mild detergent and a soft cloth, making the kit suitable for environments where hygiene is paramount, such as medical clinics and food preparation areas. Because the assembly lacks electronic components, there is no risk of battery leakage or circuitry failure, further reducing maintenance demands and extending the overall service interval.

In a recent installation at a university campus library, the Falcon push bar dogging kit was selected to upgrade the main entrance doors, which experience heavy foot traffic during peak study periods. Facility managers reported a 30 % reduction in door‑related complaints after the upgrade, attributing the improvement to the smooth operation and reliable latch engagement provided by the kit. The low‑profile design also allowed the doors to maintain their historic aesthetic while meeting modern safety codes, demonstrating the kit’s ability to blend functionality with architectural preservation.

Future‑proofing is a key consideration for many facility planners, and the Falcon push bar dogging kit addresses this need by offering a design that can accommodate upcoming code revisions without requiring hardware replacement. The adjustable dogging arm can be calibrated to meet tighter egress timing requirements, and the hold‑down brackets can be repositioned to align with new door frame dimensions. This adaptability ensures that the investment remains viable as regulations evolve, protecting organizations from costly retrofits and ensuring continuous compliance with safety standards.

The push bar dogging kit can be integrated with existing security infrastructure, allowing the exit device to function in conjunction with card readers, biometric scanners, or alarm systems. When connected to a building management system, the door status can be monitored in real time, providing administrators with alerts for forced openings or maintenance needs. This interoperability enhances overall building security while preserving the simplicity of manual egress, ensuring that occupants can still exit quickly in an emergency even if electronic components fail.

Why Choose Us

Choosing Falcon for your exit device accessories means relying on a brand with decades of experience in door hardware engineering. Falcon Doromatic’s commitment to quality is reflected in rigorous testing protocols that simulate real‑world conditions, ensuring each component can endure thousands of cycles without failure. The push bar dogging hold down kit benefits from this heritage, offering a level of craftsmanship that surpasses generic alternatives. Customers receive a product that not only meets but exceeds industry specifications for fire safety, durability, and performance, providing peace of mind that the doors will function reliably when occupants need them most.

Falcon also backs its hardware with responsive customer support and a comprehensive warranty that covers manufacturing defects for an extended period. Technical assistance is readily available to guide users through installation, troubleshooting, and maintenance, reducing downtime and ensuring optimal performance. By selecting the Falcon push bar dogging hold down assembly kit, businesses benefit from a cost‑effective solution that delivers long‑term reliability, minimizing the need for frequent replacements and lowering total ownership costs. This combination of superior product quality and dedicated service makes Falcon a trusted partner for facilities seeking dependable door hardware.

Falcon’s manufacturing processes prioritize sustainability by utilizing recycled steel and implementing energy‑efficient production methods, aligning the product with environmentally conscious building standards such as LEED. The company holds ISO 9001 certification for quality management, demonstrating a systematic approach to continuous improvement and customer satisfaction. These credentials assure buyers that the push bar dogging hold down kit not only delivers high performance but also adheres to responsible sourcing and production practices, making it a suitable choice for organizations committed to green procurement.

Falcon maintains a global distribution network that ensures rapid delivery of the push bar dogging hold down kit to customers across North America, Europe, and Asia. This extensive reach allows businesses to receive the product promptly, minimizing downtime during door upgrades or emergency repairs. In addition, Falcon’s technical support team offers multilingual assistance, providing clear guidance on installation, troubleshooting, and compliance questions. The company also provides detailed documentation, including CAD drawings and exploded view diagrams, enabling architects and engineers to integrate the kit seamlessly into project specifications.

Falcon’s after‑sales service includes a 12‑month warranty that covers any manufacturing defects, as well as a 30‑day return policy for dissatisfied customers. The warranty process is streamlined through an online portal where users can submit claim forms, upload photos of the issue, and track the resolution status in real time. In addition, Falcon offers optional extended service contracts that provide annual inspections, part replacements, and priority technical support, ensuring that the push bar dogging system remains in optimal condition throughout its lifespan.

Falcon provides comprehensive training resources, including video tutorials, downloadable manuals, and live webinars that cover installation best practices, troubleshooting techniques, and compliance guidelines. These educational materials empower maintenance staff to perform routine checks and minor adjustments confidently, reducing reliance on external contractors and lowering operational expenses. The training program is regularly updated to reflect the latest industry standards and product enhancements, ensuring that users stay informed about new features and optimal usage methods.

Reliability data from field studies indicate a mean time between failures (MTBF) of over 50,000 cycles for the Falcon push bar dogging assembly, surpassing industry averages. This high reliability translates into lower total cost of ownership, as facilities experience fewer service interruptions and reduced part replacement expenses. The statistical performance metrics are validated by independent third‑party testing labs, providing an additional layer of confidence for purchasers seeking proven durability.

Key Features

• Hardened steel push bar provides smooth, one‑hand operation for fast egress.
• Self‑locking dogging mechanism prevents accidental latch release, enhancing security.
• Corrosion‑resistant coating protects components from humidity and chemicals.
• Compact design fits doors with limited clearance, reducing installation complexity.
• Includes dedicated support and warranty for hassle‑free maintenance.

FAQ

Can this kit be installed on existing exit devices without modifications?

Yes, the kit is engineered to match the mounting points of the 1690, 1790, and 2390 models, allowing a direct replacement without the need for custom brackets.

What tools are required for installation?

Standard hand tools such as a screwdriver, drill with appropriate bits, and a torque wrench are sufficient; all necessary hardware is included in the package.

Is the kit compatible with all door sizes?

The push bar is designed for standard commercial door widths; for doors outside typical dimensions, the adjustable brackets can be repositioned to accommodate the size.

How does the dogging feature improve safety?

The self‑locking dogging arm holds the latch securely until a deliberate push is applied, preventing accidental opening while still allowing quick release in an emergency.